Developed for Base Layers, this Double Knit answers the most common brief we receive: next-to-skin comfort with continuous moisture movement. The yarn package is recycled polyester spandex with coffee ground filament, chosen because it provides odour control combined with a credible recycled content story, and the finished cloth is set and tested so that Four-Way Stretch Recovery.
Recycled Polyester Coffee Yarn 290 GSM Double Knit, face view
Key specifications
| Parameter | Value |
|---|---|
| Fabric name | Recycled Polyester Coffee Yarn Four-Way Stretch Recovery Double Knit |
| Composition | recycled polyester spandex with coffee ground filament |
| Construction | Double Knit (a stable double-knit construction) |
| Weight | 290 GSM |
| Width | 150 cm |
| Function | Four-Way Stretch Recovery — extends in both directions and returns without bagging |
| Performance target | less than 5% growth after repeated extension |
| Test method | ASTM D2594 stretch and recovery |
| Additional value | recovery tested on a worn garment, not only on flat fabric |
| Stretch | Four-way, recovery above 92% |
| Certification | OEKO-TEX Standard 100, REACH compliant inputs |
| MOQ | 300 m per colour |
| Lead time | 20–25 days after approval |
Why this construction works
The construction does the work before any chemistry is added. a stable double-knit construction means body and firmness without any need for lining, and that structure is what allows the fabric to extends in both directions and returns without bagging under the conditions Base Layers actually face.
Double Knit construction shown at close range
Performance features
- Four-Way Stretch Recovery: extends in both directions and returns without bagging, measured by ASTM D2594 stretch and recovery.
- Hand and comfort: odour control combined with a credible recycled content story.
- Construction benefit: body and firmness without any need for lining.
- Consistency: GSM and width tolerance are locked per lot and recorded on the inspection sheet.
- Durability: performance is verified after repeated washing, not only as delivered.
Recommended applications
The first choice for Base Layers, where next-to-skin comfort with continuous moisture movement is the requirement that decides the fabric. It also converts cleanly into coordinated pieces in the same programme, since the hand and the shade run together.
Four-Way Stretch Recovery fabric prepared for Base Layers production
Dyeing, finishing and customisation
Available in piece dyed, yarn dyed or sublimation ready form. Functional finishes such as moisture management, antibacterial, anti-pilling and UV absorption can be applied individually or combined, and each is verified against its test method before bulk release.
Care instructions
- Machine wash at 30 degrees with mild detergent, no fabric softener.
- Dry away from direct heat and do not tumble dry hot.
- Cool iron on the reverse if needed, and avoid bleach.
Ordering, sampling and quality control
Trial quantity starts at 300 metres per colour with laboratory dips in five working days. Bulk lead time is 20-25 days after approval, and every lot ships with a test report, a shade check and an inspection record.
Roll inspection and packing before shipment
Frequently asked questions
Can we get recycled content with this construction? In most cases yes. GRS certified recycled nylon or polyester can replace the virgin yarn with full chain of custody documents, usually with no visible change in hand or performance.
Is the performance tested on every lot? Yes. The named test method is repeated on bulk fabric, not only on the approval sample, and the report carries the lot number so results can be traced back.
