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Trailhead Union Portugal: Swim School Programme Comfort and Fit Evaluation

Source:Customer Cases / Time:2026-09-16

Trailhead Union is a Portugal-based brand whose swim school programme is one of its most demanding programmes. Performance data means nothing if the garment is uncomfortable. This evaluation covers how the chlorine-resistant swim knit behaves on the body during swim school programme work.

Trailhead Union: Chlorine-Resistant Swim Knit in use during daily pool sessions for children and adults

Trailhead Union: Chlorine-Resistant Swim Knit in use during daily pool sessions for children and adults

Evaluation background

The programme covers training swimsuits, swim shorts and rash guards, used for daily pool sessions for children and adults. The environment is chlorinated water and repeated drying cycles and the requirement written into the brief was chlorine resistance with reliable shape retention. Fabric was selected on that basis rather than on price alone.

Fabric under evaluation

ParameterValue
FabricChlorine-Resistant Swim Knit
CompositionPBT / polyester / elastane
Weight210 GSM
Width160 cm
Primary functionholds elasticity and colour through pool exposure
Targetless than 15% modulus loss after 100 pool hours
Test methodISO 105-E03
Additional notesunscreen and chlorine tested together
CertificationOEKO-TEX Standard 100

Chlorine-Resistant Swim Knit close-up showing the fabric surface

Chlorine-Resistant Swim Knit close-up showing the fabric surface

Fit assessment

Size sets were fitted on live models and on a fit form. Fabric extension was measured at the stress points so the pattern could be corrected before bulk cutting.

Movement testing

Wearers performed the movements specific to daily pool sessions for children and adults while panel tension was observed. No restriction was reported and recovery between movements was immediate.

Evaluation session with the Trailhead Union team

Evaluation session with the Trailhead Union team

Next-to-skin comfort

Surface friction, hand and temperature sensation were scored by the panel. The fabric scored best where chlorine resistance with reliable shape retention, which is the priority Trailhead Union set for this product.

Fit retention

Garments were measured after five and twenty washes. Growth stayed within tolerance, so the fit approved in sampling is the fit the customer eventually receives.

Test records and inspection notes for the Swim School Programme

Test records and inspection notes for the Swim School Programme

Scorecard

CriterionResult
Next-to-skin feel4.5 / 5
Freedom of movement4.7 / 5
Recovery4.4 / 5
Fit retention4.6 / 5
Seam comfort4.5 / 5
“Development was transparent from the first sample and bulk matched the approval exactly.” — Trailhead Union Technical Team

Packed bulk rolls before shipment to Portugal

Packed bulk rolls before shipment to Portugal

Verdict and recommendation

Comfort and fit were confirmed in wear, and the chlorine-resistant swim knit is approved for bulk with the current pattern. For Trailhead Union the practical next steps are to keep the current specification for the repeat, retain the shade standard, and issue ISO 105-E03 results with every lot so any claim can be supported with data.

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